Depending on the specific application requirements, you can choose from a variety of materials to make molds for plastic products. For example, you can use tool steel to make molds and stamping dies for plastic injection molding. Alternatively, you can use a combination of materials, such as wood and metal.
Tool steel is a high-strength, high-temperature resistant alloy material. It is a commonly used material in mold making. Other commonly used materials include copper, brass, and aluminum. There are also composite materials used to make molds for plastic injection molding, such as silicone rubber. However, these materials are not always used. Depending on the specific application needs, you may need to use specific materials.
The main function of the mold is to process the moldable raw materials into finished parts. Molds are made of a wide variety of materials, including wood, metal, and plastic. In the past, molds were usually made of metal. However, the use of wood is becoming increasingly common today. Wood is often used in molds for plastic injection molding, especially for small-batch production. However, its application is limited to small-scale production.
Plastic injection molding molds are usually made of wood, aluminum or steel. Other commonly used materials include glass-filled polyetheretherketone, polypropylene, rigid thermoplastic polyurethane, and glass-filled nylon 66. In addition to these materials, a variety of material combinations exist for making molds. For example, a combination of tool steel, aluminum, and epoxy may be used. Typically, the mold consists of two halves that are then ultrasonically welded together. The material used for the mould is typically 3.2 to 6.3 mm thick. These molds are commonly used for mold articles with simple interior surface details.
The step in making a mold is to design the mold core. This core is used to determine the shape of the molded part. In some applications, a mold may have multiple cavities for producing different parts. These cavities are called mating mortises. Alternatively, the mould may be designed to contain a plurality of smaller core moulds which are cast together with a mating mortise. This helps to reduce the weight of the core mold.
The mold is then closed. The liquid in the mold solidifies inside the mold, which prevents deformation during the heat treatment stage. Once this stage is completed, the molded part is removed from the mold. In some applications, a water catalyst may be used to remove the mold. If there is any material left in the mold, then the final product may be defective. Injection molding has some obvious advantages, but also some unexpected ones. In some cases, metal injection molding may be cheaper than die casting. However, its process costs are higher.
For some applications, the use of durable molds is essential. However, some projects do not require extremely strong molds. In this case, you may want to consider more conventional processing methods.
